Connect with us

Site Top Header (In Turns)

Published

on

Continue Reading

Gearbox Drives

Celebrating the 5th year of I-MAK in India

Published

on

I-MAK is happy and proud to complete its 5th year on the Indian market. Present via a key partnership with MGM and VARVEL managed by Mr. Ravi  Krishnamurthy, the company quickly grew to become one of the key player of the indian market, with more than 1.500.000 million products configuration the company propose one of the largest available products catalogue available on the market.

With a large stock of products, spare parts and a mounting facility based in Chennai, the company propose fast delivery time and dynamic support to Indian customers. Supported by a strong network of sales offices  in Mumbai, Pune, Gujarat, Delhi and Bangalore and sales engineers In several other key locations, I-MAK propose tailor made solutions to OEM and the Indian Industry. Thousands of gearboxes are now running applications in hoist and crane, water treatment, steel industry, food and beverage and several other sectors in India. A lot of Indian OEM also preferred I-MAK products for their export projects, a key argument for this choice being the strong international network of I-MAK and the availability of spare parts and worldwide support.

Despite a complicate year due to the worldwide pandemic, MGM-VARVEL-IMAK partnership registered a growth in 2022 and look forward for a busy year in 2023! The brand already announced the launch of new products for the Indian market and several events for 2021 ! The new IRCM 143 (Hoist drive geared motor) will reinforce I-MAK leadership on the crane, hoist sector, and support some of the strongest Indian hoist and crane manufacturers.

In 2022-23, India will remain a key part of I-MAK strategy worldwide and the company is already looking forward to expend its activities In Chennai key location.

Continue Reading

Genel

Researchers to Develop Solid Lubricant Coatings for Conveyor Systems

Published

on

A research and development team led by Min Zou, professor of mechanical engineering and an Arkansas Research Alliance Fellow, has received a $550,000 grant from the National Science Foundation to develop low-friction, durable, graphite-lubricant coatings for industrial conveyor systems.

Belt conveyors comprise about a quarter of the $7.65 billion global conveyor market, which has expanded significantly in recent years because of e-commerce. However, an enormous amount of energy is wasted in these systems. High sliding friction between conveyor belts and slider bed materials is responsible for more than half of the total energy losses in a flat conveyor system.

The researchers will develop novel graphite coatings that will significantly reduce energy consumption and equipment failure in conveyor systems. The research will also deepen a fundamental understanding of the novel coating technology to enable applications in other fields, which could lead to significant savings in many U.S. industries.

The technology is based on a unique, patented bonding approach, developed by Zou’s group, in which graphite coatings adhere tightly to a substrate material.

After developing and optimizing fast-coating deposition processes for conveyor materials, the researchers will build scalable coating processes for full-sized belt conveyors. They will then build a prototype for evaluating the coating performance and demonstrate the feasibility of the coatings for industrial applications.

The new project is a collaboration between university researchers and industry leaders. Zou’s team at the U of A will partner with researchers at Arkansas State University and Hytrol Conveyor Company Inc., the largest conveyor manufacturer in the U.S.

The researchers use a special machine to apply novel graphite coatings that will reduce energy consumption and equipment failure in conveyor systems.

Robert Fleming, assistant professor at Arkansas State; Ty Keller, Hytrol’s manager of product innovation; and Boyce Bonham, Hytrol’s chief engineer, will serve as co-principal investigators.

The project will support a doctoral student at the U of A, who will serve as the entrepreneurial lead, a master’s student at Arkansas State, and undergraduate students from underrepresented groups. They have benefited from site and national NSF I-Corps training and Office of Entrepreneurship and Innovation support and training, as well as mentoring by Cynthia Sides, assistant vice chancellor for research and innovation at the U of A, and Douglas Hutchings, director of the Arkansas Research Alliance Academy.

Zou’s research focuses on nanoscale materials and manufacturing. She is an international expert on surface engineering and tribology — the study of friction, wear and lubrication in the design of bearings and interacting surfaces in motion. Zou has designed, refined and tested solid lubricant coatings for various applications. The coatings are thinner, more durable and environmentally superior to petroleum-based oil lubricants.

Zou holds the Twenty-First Century Chair of Materials, Manufacturing and Integrated Systems.

Continue Reading

Conveyor Types

Interfloor Conveyor system for Ingram Micro

Published

on

Client: Ingram Micro Commerce & Lifecycle Services, Northampton DC

The Global Leader in Logistics, Commerce Enablement & Device Lifecycle Services.

Ingram Micro Commerce & Lifecycle Services provides supply chain solutions that connect supply and demand. From cross-border fulfilment to dropship and returns management, IT asset disposition, remarketing, distribution etc, their solutions drive growth, enhance ROI, and protect their clients.

They serve customers across a broad spectrum of industries — from fast-growing brands to Global 2000 enterprises — and are dedicated to facilitating their customers success through their global warehousing network, world-class technology, strategic partnerships and decades of expertise in the logistics and fulfilment for technology and eCommerce products, customer support and ITAD industries.

Brief

Ingram Micro required a solution to streamline the packing and dispatch element of their Daventry operation and utilise space with a brand-new 3 tier mezzanine. The system requirement was to handle boxes, cartons and poly bags from all 3 mezzanine levels after they picked/packed and then deliver to the ground floor for consolidation prior to dispatch.  

The Ground floor pick/pack operation is to be undertaken on standalone conveyors.

The client required the system to be fully reversible for replenishment and alternative operation, which required each line to have 3 different operating functions.

Solution

It was concluded during the consultation/design stage that keeping it simple is often the most practical and best method.   Our design evolved such that each of the mezzanine floor systems operated independently from each other albeit managed and controlled from a common control panel.   The control panel, through the HMI, allowed each line to be independently controlled and operated completely autonomous from the others. This reduced the overall risk, simplified the operation and provided flexibility during planned maintenance. 

The Ground floor packing belt conveyors had their own standalone control box.

CSL opted to use proven equipment and designs, which had been utilised on countless installations on past successful projects.

Level 2 and 3 were identical in design and both required to handle the full product range inclusive of poly bags.  Each level consisted of a 20m long packing conveyor belt, which fed onto an AmbaFlex Ambaveyor slat conveyor, which provided a small footprint radius to fit within the special constraints.   Following in the need for a compact footprint, products are delivered to the ground floor via an AmbaFlex Spiral – the most compact spiral on the market. 

Level 1 pick did not include the requirement for handling polybags, only cartons and totes.  For this level, CSL utilised a 20m packing conveyor belt feeding some powered roller conveyor.  The design of the solution and space suited the use of a decline belt conveyor to deliver the product to the ground floor. 

All of the 3 mezzanine levels, had sections of conveyor which sited off the mezzanine floor area and CSL designed and supplied a multi-tier support structure encompassing all three levels.

The client wanted the system to have 3 modes: decline to dispatch, reverse incline for stock replenishment and a back up mode in case of a system issue, the line can be reversed and ran out to clear the line into wheeled magnums.

A spokesperson from Ingram Micro commented that “the new conveyor system matched the brief and the benefits will be quickly realised, the new CSL system will speed up interfloor product transits allowing for an increased throughput with lower operating costs”.

Continue Reading

Trending

Copyright © 2011-2019 Moneta Tanıtım Organizasyon Reklamcılık Yayıncılık Tic. Ltd. Şti. - Canan Business Küçükbakkalköy Mah. Kocasinan Cad. Selvili Sokak No:4 Kat:12 Daire:78 Ataşehir İstanbul - T:0850 885 05 01 - info@monetatanitim.com